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Modbus is an open protocol, meaning it does not belong to one company and can be used by any company. It was developed in 1979 for use with Programmable Logic Controller (PLC) devices, to facilitate communication between machines, mostly in industrial applications. It is now widely used for connecting many types of industrial electronic devices connected on different types of networks. It's typically used to remotely monitor and control devices when data is collected, such as in a SCADA application. The modbus protocol can also be used to issue commands and to automate processes.
It is structured as a Master/Slave model, meaning there is usually one 'master' that receives information from, and sends commands to, multiple 'slave' units. Each 'slave' is assigned a unique Modbus address to enable data and commands to be routed correctly over a network. Traditionally a Modbus network was a multi-drop serial channel like RS-485 or RS-232 with appropriate unit isolation. In these traditional networks, up to 247 'slaves' or RTUs could be connected at one time. Modbus/TCP was introduced to take advantage of contemporary LAN infrastructure. Modbus increases the number of units that can be connected to the same network.
When seeking a master for your Modbus network and other devices, you should look for a master than can bring your Modbus alarms and notifications from your other protocol devices into one master screen. This will help you monitor your network as efficiently as possible, eliminating the need for multiple operators and workstations to accomplish your network alarm monitoring.
A Modbus Human Machine Interface (HMI) is the interface of a Modbus system that allows the operator to interact with the system gear. This interface is a type of Modbus HMI software that presents the Modbus messages in a human readable form.
A Modbus HMI is vital for an operator to be able to read alarm polls and status reports from their Modbus system. As Modbus communications take the form of packets of word bits, it would be very hard and time consuming for an operator to manually interpret even a single Modbus message. With thousands of alarms and response messages coming in every day, it would be impossible for an operator to monitor their network without a Modbus HMI. This is why a modbus HMI is necessary. The HMI decodes the modbus protocol and translates them into a human-readable language.
Typically, a Modbus HMI is a type of browser screen. In this screen, network staff can view their Modbus alarms and other messages in their English form. The Modbus HMI protocol simply uses the codes programmed into the system to retrieve the information from the packets of bits.
When looking for a Modbus HMI, it is important to find the most user-friendly interface you can. With familiar Windows controls, you can be certain your staff will quickly become comfortable with your new Modbus HMI. You should also look for a Modbus HMI that provides for alarm grouping by user-defined groups. This will allow you to categorize your Modbus alarms based on severity, geographic location, or any other criteria that will help your operator to most efficiently dispatch your network technicians.
Advanced monitoring systems can provide a Human Machine Interface for all of the protocols within your network. These systems combine your Modbus alarms with alarms from all of your other protocols. By bringing your Modbus alarms into a single screen with your other network alarms, you will save money and more efficiently monitor your network. With only one HMI workstation to monitor, you won't have to hire and train more staff to monitor a number of separate systems. This multi-protocol capability is important when looking for a Modbus HMI and monitoring system.
Additionally, an advanced Modbus master can be used for more than simply communicating with Modbus slave devices. When seeking a master for your Modbus network and other devices, you should look for a master than can bring your Modbus alarms and notifications from your other protocol devices into one master screen. This will help you monitor your network as efficiently as possible, eliminating the need for multiple operators and workstations to accomplish your network alarm monitoring.
With T/Mon LNX, you can interpret alarms from your Modbus devices, as well as alarms in over 25 other protocols. With the Modbus Interrogator installed, the T/MON LNX becomes the optimal modbus HMI. The interrogator module supports discretes, analogs, controls and remote provisioning of Modbus remotes and sensors. With this system, you will be able to easily switch between alarms and clears with many standard Windows controls. You will also be able to group your alarms into any group you need to better your monitoring. T/Mon LNX provides a window view that pulls all of your Modbus and other alarms into one browser window, getting rid of the need for other monitoring gear and extra operators. With all alarms coming into one screen, you can be certain you'll never miss an important alarm when you were checking on another workstation.
The T/MON LNX can also double as a mediator. If you have SNMP equipment, legacy or proprietary equipment, or anything other equipment that is not modbus but needs to be monitored, you can use the T/MON to mediate those protocols and send them to another device, such as an SNMP RTU.
T/GFX allows you to map out your operations in an user-friendly way. By choosing your own images, you can create an interactive layout of your floor. For instance, if you are a factory, you could have your entire process laid out. Each time a process is started, or if there is a problem, a light will flash at the exact area the issue is coming from. No more searching for issues in your machines. Know exactly where the problem is when it happens.
DPS Telecom offers three levels of T/MONs, depending on the size of your network. The T/MON LNX, mentioned above, is a multiprotocol, multifunction single-platform solution for all remote alarm monitoring uses. The T/MON SLIM can be used over LAN & Modem. It monitors up to 64 devices & 10,000 alarm points. Can be loaded with the Modbus Interrogator module to act as an HMI for your modbus operations. Additionally, it supports web browser and email alarm notifications. And lastly, the T/Mon MINI provides centralized monitoring for up to 16 DPS alarm remotes (scalable to 64 remotes). This makes it a great test for a larger T/Mon deployment, and also a solid long-term option for monitoring smaller networks. Just as the first two T/MON alarm masters, the T/MON MINI can support the Modbus Interrogator module to mediate modbus protocol into a human-readable language.
Aside from the T/MON, DPS Telecom also offers a device called the ModbusProxy. Have you ever needed to monitor multiple Modbus devices through your firewall? Now you can with the new ModbusProxy. Keep track of up to fifty devices with the ModbusProxy unit without creating holes in your firewall. Simply install this unit and configure your settings on one easy-to-use web interface. With the built-in web interface, you'll be able to log on to the ModbusProxy from anywhere on the network to edit your proxy settings. Need to add another device? Want to check which port you're connecting to? Handle all of this- right from your network PC. The ModbusProxy also features plug 'n' play functionality, seamless integration into your existing network and telco-grad casing for enhanced durability.